Ever-Power – The powerful bevel gearbox
The design of the Ever-Power range has been influenced by extremely varied applications within various industry sectors. This bevel gearbox offers been produced with a specific torque/speed relationship at heart and therefore benefits from many advantages.
compact and rigid style ensures highest efficiency whilst getting space and weight efficient
Friction-locked suit between shaft and bevel gear
Energy-saving because of high efficiency rating of 98%
Options
additional cooling: oil circulation system for cooling, cooling packs with or without extra fan
extended result hollow shaft for shrink disk (with or without shrink disc)
customized designs
mounting feet
also available in stainless steel
The EP-Series spiral bevel gearbox product line offers 7 numerous sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, in addition to universal mounting capability.
Most of these options are created possible by a modular design concept that starts with a cubic casing.
The EP-Series can be an extremely versatile products, meeting virtually all the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide pet clutch, including a neutral.
EP Series The same as ZD With manual forward neutral and reverse.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Equipment Reducers – EP Series
Our EP-Series is a superb spiral bevel gearbox solution whether for electricity tranny, high torque, or powerful applications. These gearboxes characteristic durable cast iron housings, hardened bevel gears that will be lapped in pairs, and robust bearings all adding to a trustworthy and optimized performance.
Features
Readily available in a wide range of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Merging these features with Ever-Power ability to customize, the EP-Series spiral bevel gearbox is a ideal addition to your model design.
Below is an array of EP-Series gearboxes. You can get the full products, with technical specs and CAD models, here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Electric power spiral bevel gearboxes are ideal for universal use thanks to their machine-friendly construction and adaptability. The effective and reliable top performer is obtainable in different versions. Like all Ever-Ability spiral bevel gearboxes, they are produced using the present day production approach to ground circular arc tooth according to Ever-Vitality. For clients, this means greater toothing quality and accuracy as well as even faster delivery times.
Angular gearbox with solid shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque on output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input rate: N1maxzul [min-1] up to 4500
Solid spiral bevel gearboxes – small and easy to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide range of spiral bevel gearboxes will be characterised by top quality and robust overall performance by virtue of the apparatus housing made of cast iron. Our spiral bevel gearboxes are produced in four different versions. The travel and the steering wheel are mainly made with Ever-Power spiral gearing offering a tranquil, steady and efficient procedure.
Type EP may be the standard version where in fact the bedding contains strong single-row deep groove ball bearings upon polished bearing seats.
Type “Electronic” and “P” are gearboxes intended for transmitting of high torques at low revolutions. The bearings happen to be solid conical roller bearings on polished bearing chairs.
Type “L” is a particular gearbox manufactured according to consumer requirements.
Our spiral bevel gearboxes can be supplied with up to four shafts, hollow shaft and with an result torque of up to 1,000 Nm and will end up being fitted with a motor flange with a coupling for direct installation of the motor.
The spiral bevel gearboxes can be found in the next gear ratios 1:1, 1,5:1, 2:1 and 3:1 and can also be supplied as reversing gears. All spiral bevel gearboxes happen to be life-time lubricated and may be provided in a hygienic edition with a lubricant authorized for the meals industry, with stainless shafts and with a rustproof yellowish chromated gear housing. If there is a want for particular shafts or flanges, we’ve great experience in adapting gearboxes – even in smaller amounts – or in designing particular gearboxes for example with equipment housings in stainless steel or as accuracy gearboxes with minimal backlash.
The standard definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking at bevel gears by the variations in helix angles, they may be generally classified into directly bevel gears, which do not have helix angles, and spiral bevel gears (which includes zerol bevel gears), which do possess helix angles. However, because of the actual fact that manufacture services for straight bevel gears are becoming rare and the fact that straight bevel gears teeth cannot be polished, making spiral bevel gears which may be polished superior when it comes to noise decrease, spiral bevel gears will probably become more common later on.
Bevel gears could be generally classified by their manufacturing methods, namely the Gleason method and Klingelnberg method, which each possess differing teeth forms, and presently most gears utilize the Gleason method. Incidentally, all gears manufactured by Ever-Power use the Gleason method.
Ever-Power explanation: Spiral bevel gearbox
High-precision and high performance spiral bevel gearboxes from Ever-Power are used worldwide in all industrial sectors of mechanical engineering.
Our comprehensive manufacturing services and our in-house heat treatment make us extremely flexible and responsive. We work together together with you, providing guidance and assistance for your unique program, guiding you through concept, design and produce according to your individual requirements.
Provides invaluable rewards for customised solutions.
Additional drive shafts and a selection of internal gear arrangements make the standard version of our spiral bevel gearbox truly adaptable. From one to three additional shafts, you will find the perfect solution.
Precision of gearing guaranteed by verifiable inspection reports (single flank test)
Various gearbox quality classes
Numerous special possibilities, such as for example reinforced bearings or cooling for procedure at high temperatures
Versions for particular requirements such as ATEX or for use in the meals industry
Various corrosion tolerant finishes: aluminium, stainless, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have proven their versatility and value time by being extremely precise with suprisingly low backlash and incredibly low transmission error. Silent, shock resistant, have overload capability and so are space saving.
The large precision spiral bevel gearbox can be used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to quality, diversity, longevity and dependability.
The modified helical teeth of spiral bevel gears create reliable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears will be carefully spaced to permit lubricants to be spread evenly. The spiral bevel gears in a Ever-Power gearbox are precisely adjusted via a unique, variable locknut design.
Spiral bevel gears are designed for applications that require high speed and substantial torque power. They are able to help cut customer costs by providing long-lasting performance with reduced need for repairs or replacements. With spiral bevel gears, there is no need for offsets and a considerably reduced risk of overheating. Curved tooth and deeper traction between those the teeth ensures higher asset availability to improve flexible performance and expand equipment life.
Spiral bevel gears are actually bevel gears with helical teeth positioned in a 90-level angle. The teeth are designed with a slight curve to supply better versatility and traction. Although they can be considered a hypoid equipment, they haven’t any offsets, which indicates they’ll not slip during procedure. This ensures smooth, reliable transmission well suited for high-speed, high-torque applications.
