Small Precison Worm Reduction Gearboxes
There are numerous of small worm gearbox specifications you will need to consider when coming up with a worm gearbox selection.
First, what is the insight and output torque requirements? Next, check vendor horsepower/torque charts and pick the correct worm gear reducer.
If the size of the gearbox will probably be an important consideration after that check the reducer dimension specs, not all producers make compact units. Actually, working with the right supplier will help you not merely find the right gear reducer but also prevent some of the most common errors in reducer selection. We provide a free guide to assist you find the appropriate supplier to work with.
For low and fractional horsepower program we offer two sizes of worm gear reducer, the SW-1 and the SW-5. Size and torque output will be the major distinctions between these two models. Both feature the hollow or solid result shaft. Both models are compact and offer users an array of ratios, including:
SW-1, 3.5:1 to 60:1
SW-5, 5:1 to 100:1
Understanding the specs of your particular application or project is vital to selecting the correct worm gearbox.
Precision, 6:1 to 100:1 ratios, torque 1 to 10 Nm and multishaft arrangements
M1, M2, M3
Metric Worm Reduction Gearboxes
Small precision with multi-shaft arrangements
• 6:1 to 100:1
• Torque 1 to 10 Nm
• Drilled and tapped installation holes on top and bottom
• Flush fitting bearing caps simple to install
• Input shafts mounted on precision ball bearings
• Max. input speed 10000rpm
• Anti backlash version available
Additional Range:
Neckar Worm Gearboxes Type S – 4 sizes available
Smallest gearbox specifications:
• 5:1 to 60:1
• Output Torque: 1.4-2 Nm
• Aluminium housig
• Special steel worm wheel
• Max. load capability of output shaft 100N radial, 50N Axial
• Max. input speed 5,000 rpm
• Weight: 0.225kg
Where are Right Angle Worm Gear Motors Used
Anywhere a concise dual shaft gear motor or single shaft gear motor is necessary. This right angle equipment motor is so versatile it could work just about anywhere.
Features & Options
Double Shaft or One Shaft
Hollow Shaft
Maximize Torque in a Small Package
Wide Gear Ratio
Cost-Effective
Compact Size
Specifications
Rated Torque: 55.3 – 700 g-cm
Rated Speed: 4710-5900 rpm
Rated Current: 240 – 5500 mA
Gear Ratios: 1:50 – 1:1050
Using miniature gears, Ever-Power has designed and built unique, high precision mini gearboxes that can’t be found anywhere else. Our miniature gearboxes are available in numerous configurations, including worm and wheel, cross axis helical, bevel, inline spur, and more. We are able to also provide customized micro gearboxes that are designed and built to meet your specific specifications.
Contact us for the mini gearbox your application requires, or ask for a quote on a custom micro gearbox.
Micro Gearbox Options
Gearboxes are also called reducers, gear reducers, quickness reducers, equipment drives, and gearmotors. All terms can be used pretty much interchangeably. Please be aware that the links for our little gear drives include information on the full selection of body sizes for that series or style.
Bevel Box Micro Equipment Drive
Our bevel container miniature equipment drives are software rated for the maximum balance of overall performance and cost. Torque can be balanced to meet your RPM and working life requirements. Lightweight with low backlash performance (less than 1°, with option of 1/2”).
Output torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input speeds up to 2,000 RPM
Temperature range: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power miniature cross axis helical gearboxes provide relatively high amounts of thrust in a concise package. They offer an output shaft at 90° from the input, and are obtainable in gear ratios from 1:1 to 40:1. Lightweight but durable, with machined aluminium housings and hardened alloy steel gears.
High efficiency: up to 88% at 1,000 RPM
Low backlash: only ≤30 arc minutes
Rated for input speeds up to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc minutes of backlash or better. Also called “shaft to bore gearboxes,” the unit provide a single insight shaft that protrudes from opposite sides of the housing; output is definitely a keyed bore. Standard single- and double-end shafts are available and given keys and retainer bands. An array of equipment ratios and input sizes are available to meet your preferences.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Obtainable in ratios from 5:1 to 120:1
Rated for input boosts to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened steel gears, solid aluminium housings, and long lasting lubrication. They provide two insight shafts on opposite sides of the framework, with two result shafts perpendicular to the insight shafts. Our mini 4 shaft worm equipment drives deliver high effectiveness overall performance with low backlash.
High efficiency: up to 82% at 1,000 RPM
Low backlash: as little as ≈2°
Available with gear ratios from 1:1 to 32:1
Rated for input speeds up to 4,000 RPM
Miniature Flange Worm Gear Drive
These micro flange worm gearboxes generate an output at 90° from the input. They deliver superior efficiency in a wide variety applications and are constructed with small footprints, making them ideal for operations where space is limited. They offer high effectiveness with low backlash.
Gear ratios from 6.66:1 to 80:1
High efficiency: up to 83% at 1,000 RPM
Low backlash: as low as ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specifically engineered for encoder applications, Ever-Power’ micro inline spur gear drives are available in two frame sizes, and are rated for speeds up to 3,000 RPM. Aluminium housings and stainless steel gears and shafts make these inline spur gearboxes tough and corrosion resistant, for your the majority of demanding applications.
Result torque: up to 125 oz.-inches
Low backlash: as little as 15 arc minutes
Available with gear ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature right angle worm equipment reducers deliver superior performance with high efficiency, and show rugged construction for challenging power transfer operations. Available in three equipment ratios (5:1, 10:1, 20:1), our compact worm gearboxes are designed in extremely compact footprints for applications where space is bound.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Compact footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power can engineer and manufacture a customized miniature gearbox to meet your unique specs. We can produce custom micro gearboxes in virtually any configuration the application requires, with result torque levels as high as 900Nm. We can work from your gearbox styles, reverse engineer a preexisting unit, or help you develop an all-new design that delivers the performance you will need. Demand a quote on a customized miniature gearbox or e mail us to discuss your unique requirements.
The Ever-Power Advantage: Little is No Big Problem
Broadest collection of small gear reducers
Greased for life
Ruggedly built
Modifications and unique ratios available
Custom small gearboxes designed to suit
Input & Output Shafts
Input and result shafts with drive crucial and retainer rings could be supplied to your specifications for any of our hollow bore miniature gearboxes. We offer a basic selection of one ended or double ended shafts to assemble in these gearboxes. All gearbox shafts are supplied with keys and retainer bands.
For P and PF series worm and wheel gearboxes make use of our P/PF gearbox shafts.
For E series crossed axis helical gearboxes use our Electronic gearbox shafts.
For F series spur gearboxes, contact our application engineers to discuss your particular needs.
We provide a broad selection of misalignment shaft couplings in in . and metric bore sizes. ” and metric precision floor shafts can be found from stock.
Contact Us for POWERFUL Miniature Gearboxes
We will be the miniature gearbox specialists. Our micro gear drive models deliver superior performance in a little footprint, and are rugged enough for challenging work environments. E mail us to learn more about our mini gearboxes, or ask for a quote on a custom model that is tailored to your preferences.
Additional benefits of worm drive gearboxes include: