Small Precison Worm Decrease Gearboxes
There are a number of specifications you will need to consider when coming up with a worm gearbox selection.
First, what’s the insight and output torque requirements? Next, check vendor horsepower/torque charts and pick the correct worm gear reducer.
If the size of the gearbox will likely be an important consideration after that check the reducer dimension specifications, not all manufacturers make compact units. Actually, working with the right supplier can help you not only find the right gear reducer but also avoid some of the most common errors in reducer selection. We offer a free guide to assist you find the appropriate supplier to work with.
For low and fractional horsepower application you can expect two sizes of worm gear reducer, the SW-1 and the SW-5. Size and torque output are the major variations between both of these models. Both feature either a hollow or solid output shaft. Both models are compact and offer users a wide variety of ratios, including:
SW-1, 3.5:1 to 60:1
SW-5, 5:1 to 100:1
Understanding the specs of your unique application or project is vital to selecting the correct worm gearbox.
Precision, 6:1 to 100:1 ratios, torque 1 to 10 Nm and multishaft arrangements
M1, M2, M3
Metric Worm Reduction Gearboxes
Little precision with multi-shaft arrangements
• 6:1 to 100:1
• Torque 1 to 10 Nm
• small worm gearbox Drilled and tapped mounting holes at the top and bottom
• Flush fitting bearing caps easy to install
• Input shafts mounted on precision ball bearings
• Max. input speed 10000rpm
• Anti backlash version available
Additional Range:
Neckar Worm Gearboxes Type S – 4 sizes available
Smallest gearbox specifications:
• 5:1 to 60:1
• Output Torque: 1.4-2 Nm
• Aluminium housig
• Special steel worm wheel
• Max. load capacity of output shaft 100N radial, 50N Axial
• Max. input speed 5,000 rpm
• Weight: 0.225kg
Where are Right Angle Worm Gear Motors Used
Anywhere a compact dual shaft gear motor or single shaft gear motor is necessary. This right angle equipment motor is indeed versatile it could work just about anyplace.
Features & Options
Double Shaft or Single Shaft
Hollow Shaft
Maximize Torque in a Small Package
Wide Gear Ratio
Cost-Effective
Compact Size
Specifications
Rated Torque: 55.3 – 700 g-cm
Rated Speed: 4710-5900 rpm
Rated Current: 240 – 5500 mA
Gear Ratios: 1:50 – 1:1050
Using miniature gears, Ever-Power offers designed and built exclusive, high accuracy mini gearboxes that can’t be found anywhere else. Our miniature gearboxes are available in several configurations, which includes worm and wheel, cross axis helical, bevel, inline spur, and more. We are able to also provide customized micro gearboxes that are designed and built to meet your unique specifications.
E mail us for the mini gearbox the application requires, or ask for a quote on a customized micro gearbox.
Micro Gearbox Options
Gearboxes are also known as reducers, gear reducers, velocity reducers, gear drives, and gearmotors. All conditions can be used more or less interchangeably. Please note that the links for our small gear drives include info on the full selection of framework sizes for that series or design.
Bevel Box Micro Gear Drive
Our bevel box miniature equipment drives are program rated for the the best balance of functionality and cost. Torque could be balanced to meet your RPM and working life requirements. Light-weight with low backlash efficiency (less than 1°, with option of 1/2”).
Output torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input boosts to 2,000 RPM
Temperature range: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power miniature cross axis helical gearboxes provide relatively high amounts of thrust in a compact package. They offer an output shaft at 90° from the input, and so are available in gear ratios from 1:1 to 40:1. Lightweight but durable, with machined light weight aluminum housings and hardened alloy metal gears.
High efficiency: up to 88% at 1,000 RPM
Low backlash: only ≤30 arc minutes
Rated for input speeds up to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc a few minutes of backlash or better. Also known as “shaft to bore gearboxes,” these devices provide a single insight shaft that protrudes from opposite sides of the housing; output is a keyed bore. Standard single- and double-end shafts are available and given keys and retainer rings. An array of gear ratios and input sizes are available to meet your needs.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Obtainable in ratios from 5:1 to 120:1
Rated for input speeds up to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened metal gears, solid aluminium housings, and long lasting lubrication. They provide two input shafts on opposite sides of the framework, with two result shafts perpendicular to the insight shafts. Our mini 4 shaft worm equipment drives deliver high performance efficiency with low backlash.
High efficiency: up to 82% at 1,000 RPM
Low backlash: as little as ≈2°
Available with equipment ratios from 1:1 to 32:1
Rated for input speeds up to 4,000 RPM
Miniature Flange Worm Gear Drive
These micro flange worm gearboxes create an output at 90° from the insight. They deliver superior functionality in an amazing array applications and are constructed with small footprints, making them perfect for procedures where space is limited. They offer high performance with low backlash.
Gear ratios from 6.66:1 to 80:1
High efficiency: up to 83% at 1,000 RPM
Low backlash: only ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specially engineered for encoder applications, Ever-Power’ micro inline spur gear drives can be found in two frame sizes, and so are rated for speeds up to 3,000 RPM. Aluminum housings and stainless gears and shafts make these inline spur gearboxes challenging and corrosion resistant, for your the majority of demanding applications.
Output torque: up to 125 oz.-inches
Low backlash: less than 15 arc minutes
Available with gear ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature right angle worm equipment reducers deliver excellent performance with high efficiency, and show rugged building for challenging power transfer procedures. Available in three gear ratios (5:1, 10:1, 20:1), our small worm gearboxes are designed in extremely small footprints for applications where space is limited.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Compact footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power can engineer and produce a custom miniature gearbox to meet your unique specifications. We can produce custom micro gearboxes in virtually any configuration the application requires, with output torque levels as high as 900Nm. We can work from your own gearbox styles, reverse engineer an existing unit, or help you develop an all-new style that delivers the performance you need. Ask for a quote on a customized miniature gearbox or e mail us to discuss your unique requirements.
The Ever-Power Advantage: Small is No Big Problem
Broadest selection of small gear reducers
Greased for life
Ruggedly built
Modifications and special ratios available
Custom small gearboxes designed to suit
Input & Output Shafts
Input and result shafts with drive essential and retainer rings could be supplied to your specs for just about any of our hollow bore miniature gearboxes. We offer a basic selection of single ended or double ended shafts to assemble in these gearboxes. All gearbox shafts are given keys and retainer bands.
For P and PF series worm and wheel gearboxes make use of our P/PF gearbox shafts.
For E series crossed axis helical gearboxes use our E gearbox shafts.
For F series spur gearboxes, contact our application engineers to discuss your particular needs.
We offer a broad selection of misalignment shaft couplings in in . and metric bore sizes. Inch and metric precision surface shafts are available from stock.
Contact Us for POWERFUL Miniature Gearboxes
We will be the miniature gearbox experts. All of our micro gear drive versions deliver superior performance in a little footprint, and are rugged enough for challenging function environments. E mail us to learn more about our mini gearboxes, or demand a quote on a custom model that is tailored to your needs.
Additional benefits of worm drive gearboxes include:
