The high-end economy lines GSN & GFE combine powerful with economic efficiency: both lines are also built with helical ground gears, ensuring a minimum noise level and smooth running. The full needle bearing offers been especially designed to reach high torques that defeat the competition for models of the same size. All planetary carriers are manufactured as a cage created from solid material. This increases noiseless operating characteristics while at the same time improving positioning accuracy and reducing backlash. An additional shaft sealing ring ensures maximum dirt and splash water protection relative to protection course IP65 in every lines.
One way to reduce backlash is to use precision gears. The concentrate on production in precision gears can be tighter tolerances, so all around the gear will be a tighter, more precise fit. And the tighter fit means much less play in the gear teeth, which is the trigger of backlash in the first place. Of course, precision gears are more expensive, but if the application calls for high accuracy, then precision gearing could be the way to go.
From a gear design perspective, a simple way to lessen backlash is to make sure the teeth mesh tightly together. This is typically carried out by shortening the center distance between gears. As for pre-loading, this is often done using a spring mechanism to hold the gears firmly in place. This also eliminates the play between your gear teeth and therefore eliminates backlash.
Of course, the kind of gears used can also have a huge impact on the amount of backlash. So for example, some gear types such as strain wave gears, or harmonic gear drives, have zero backlash.
The GSD, GSB & GSBL high-end gearbox lines are constructed in a space-optimized, two-stage design. Because of the lower torque ideals, the input stage is usually dimensionally smaller than the output stage. Its short design makes the GSD line the ideal high-end gearbox for space limited applications. The low standard backlash of the GSD collection makes it the perfect fit for highly dynamic applications where highest positioning and acceleration accuracy is necessary. The flange result generates highest torsional rigidity. For the lodging of particularly high axial loads, taper roller bearings are elective in sizes with 90 mm diameter or higher. The GSB line stands for high performance in combination with low backlash and high precision. Its robust, one-piece housing allows for a high gearbox rigidity and the absorption of high radial and axial loads. The angular gearboxes of the GSBL collection offer the same advantages as the GSB series; the right angle form makes the GSBL range an ideal match for all powerful applications where space is bound.
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