In a planetary gearbox, many teeth are involved at once, which allows high speed reduction to be achieved with fairly small gears and lower inertia reflected back to the motor. Having multiple teeth reveal the load also allows planetary gears to transmit high levels of torque. The combination of compact size, huge speed reduction and high torque transmitting makes planetary gearboxes a favorite choice for space-constrained applications.
But planetary gearboxes perform have some disadvantages. Their complexity in style and manufacturing can make them a more expensive option than various other gearbox types. And precision production is really important for these gearboxes. If one planetary gear is positioned closer to sunlight gear compared to the others, imbalances in the planetary gears can occur, resulting in premature wear and failure. Also, the small footprint of planetary gears makes heat dissipation more difficult, therefore applications that operate at high speed or experience continuous operation may require cooling.
When utilizing a “standard” (i.electronic. inline) planetary gearbox, the motor and the driven equipment should be inline with one another, although manufacturers offer right-angle designs that incorporate other gear sets (often bevel gears with helical tooth) to supply an offset between the input and output.
Input power (max)27 kW (36 hp)
Input speed (max)2800 rpm2
Output torque (intermittent)12,880 Nm(9,500 lb-ft)
Output torque (continuous)8,135 Nm (6,000 lb-ft)
1 Actual ratio is dependent on the drive configuration.
2 Max input speed related to ratio and max result speed
3 Max radial load placed at optimum load position
4 Weight varies with configuration and ratio selected
5 Requires tapered roller planet bearings (unavailable with all ratios)
Approximate dry weight100 -181 kg (220 – 400 lb)4
Radial load (max)14,287kg (31,500 lb)3
Drive typeSpeed reducer
Hydraulic motor input SAE C or D hydraulic
PG planetary gear products are split into 21 basic groups depending on the different torques that are to be transmitted to the result shaft, which can change from 0,05 to at least one 1.280 kNm. Actually, the product modular structure permits the coupling of bevel gears, worm gears, hydraulic brakes and a number of input shafts to the planetary devices, as well as providing for a broad choice of coupling flanges for hydraulic or electric powered motors. Another advantage provided by the modular structure technique of the planetary equipment units is the possibility to install a series of stages of different sizes to be able to get yourself a vast range of decrease ratios. The product range provides decrease ratios from 3:1 to 7:1 about the same stage device up to 10.000:1 and more on a 5 stage unit. The wide range of result shafts and flanges simplifies the decrease unit mounting operation on commercial machinery or plants.
Features:
– Planetary Gearbox
– Inline & Bevel stages
– Torque range: from 0,05 to 1 1.280 kNm
– Coupling flanges for hydraulic or electrical motors
New hydraulic motors possess a higher-rated operating pressure and features a larger and stronger motor-shaft seal.
New integral engine and planetary gearbox casing brings the planetary gear set nearer to the motor, raising efficiency and reducing stress.
Gearbox has an updated insight shaft with a more sturdy design.
Maximum torque ranking for PA30B increased from 4,166 to 4,500 ft.-lb. and improved gear reduction. The number of planet gears in the PA30B gearbox improved from 3 to 5.
PA40 bit sizes include 4-36-in. HD, 9-24-in. HD difficult surface, 18-36 in, tree and shrub, and 9- or 12-in. rock to match the application.
In an epicyclic or planetary gear train, several spur gears distributed evenly around the circumference operate between a gear with internal teeth and a gear with exterior teeth on a concentric orbit. The circulation of the spur equipment takes place in analogy to the orbiting of the planets in the solar system. This is one way planetary gears acquired their name.
The parts of a planetary gear train can be divided into four main constituents.
The housing with integrated internal teeth is actually a ring gear. In the majority of cases the housing is fixed. The driving sun pinion is in the heart of the ring equipment, and is coaxially organized in relation to the output. Sunlight pinion is usually mounted on a clamping system to be able to provide the mechanical connection to the electric motor shaft. During operation, the planetary gears, which are installed on a planetary carrier, roll between your sun pinion and the band equipment. The planetary carrier also represents the output shaft of the gearbox.
The sole reason for the planetary gears is to transfer the required torque. The number of teeth has no effect on the transmitting ratio of the gearbox. The number of planets may also vary. As the amount of planetary gears increases, the distribution of the strain increases and then the torque that can be transmitted. Raising the number of tooth engagements also decreases the rolling power. Since just section of the total result has to be transmitted as rolling power, a planetary equipment is extremely efficient. The advantage of a planetary equipment compared to a single spur gear is based on this load distribution. It is therefore possible to transmit high torques wit
h high efficiency with a concise style using planetary gears.
Provided that the ring gear includes a constant size, different ratios could be realized by varying the amount of teeth of sunlight gear and the amount of teeth of the planetary gears. Small the sun equipment, the higher the ratio. Technically, a meaningful ratio range for a planetary stage can be approx. 3:1 to 10:1, since the planetary gears and the sun gear are extremely small above and below these ratios. Higher ratios can be obtained by connecting a number of planetary levels in series in the same ring gear. In this case, we talk about multi-stage gearboxes.
With planetary gearboxes the speeds and torques can be overlaid by having a ring gear that is not fixed but is driven in any direction of rotation. It is also possible to repair the drive shaft in order to grab the torque via the band gear. Planetary gearboxes have become extremely important in lots of areas of mechanical engineering.
They have become particularly more developed in areas where high output levels and fast speeds should be transmitted with favorable mass inertia ratio adaptation. High transmission ratios can also easily be performed with planetary gearboxes. Because of the positive properties and compact design, the gearboxes possess many potential uses in commercial applications.
The advantages of planetary gearboxes:
Coaxial arrangement of input shaft and output shaft
Load distribution to many planetary gears
High efficiency due to low rolling power
Nearly unlimited transmission ratio options due to mixture of several planet stages
Suitable as planetary switching gear due to fixing this or that section of the gearbox
Chance for use as overriding gearbox
Favorable volume output
Suitability for an array of applications1
Hot Tags: planetary equipment drive, China, suppliers, manufacturers, factory, wholesale, buy, manufactured in China
Description
Planetary Gear Drive
Drive type: speed reducer
Result torque: 33,895 Nm (25,000 lb-ft)
Max input speed: 2800 rpm
Features
Selection of input options
Straight set for an on centerline adaptation providing a symmetrical clearance about the hydraulic motor input
Offset straight in enables the hydraulic electric motor be mounted off center
Right angle input techniques the hydraulic motor perpendicular to the centerline of the planetary drive for added clearance between elements on track drives
Output options
With external shaft includes keyed, flanged or spline options to meet up the various required output connections
An added output choice includes the result without external shaft by providing an interior spline at the output
F25R
Planetary Gear Drive
Ratings
Input power (max)71 kW (95 hp)
Input speed (max)2800 rpm2
Output torque (intermittent)33,895 Nm (25,000 lb-ft)
Output torque (continuous)18,710 Nm (13,800 lb-ft)
1 Actual ratio is dependent on the drive configuration.
2 Max input speed related to ratio and max output speed
3 Max radial load positioned at optimum load position
4 Weight varies with configuration and ratio selected
5 Requires tapered roller planet bearings (not available with all ratios)
General data
Approximate dry weight215 – 263 kg (475 – 580 lb)4
Radial load (max)28,570 kg (63,000 lb)3
Drive typeSpeed reducer
Hydraulic engine inputSAE C or D
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Planetary gear drives (epicyclic gears) will be the favoured choice for applications requiring a compact gear solution that is capable of maintaining ideal high torque outputs.
We stock a comprehensive range of world renowned Ever-Power products; prestigiously made to accept standard hydraulic motors, with the choice of a shaft insight version suitable for a wide variety of shaft, wheel and spindle drive applications.
A customer favourite from our planetary equipment drives range may be the Ever-Power-rate, small, planetary wheel drive transmission; boasting low and high quickness features and unbeatable long-life efficiency, ideal for winches and mobile gear.
With capacities which range from 845Nm to 332,000Nm, our innovative selection of planetary Torque Hub® transmissions are the leading solution for a number of industrial and mobile applications.
Ever-Power offers wide selection of Planetary Winch Drives which are Highly standard modular designed, Better in quality, Affordable, Energy conserving, Low Noise, Long assistance life, Large Radial Loading ability. We offer Winch with planetary gearboxes to your customers. Ever-Power manufactures customised gearboxes for material handling equipment.
We manufacture Electrical Winches capability ranges from 500 kg to 50000 Kg ( 0.5 Ton to 50 Ton ), Reduction ratio up to 8000 : 1
Capacity – 2000Kg to 20000Kg
• Ratio: 3.6 : 1 to 8000 : 1
• Input Power- 0.5 HP to 50 H
• Input Acceleration – 750 to 2000 RPM
• Input : Electric / Hydraulic
• Rope Diameter : 8 mm to 25 m
Beacon Winches operated by Electrical Motor (Brake Motor) and Hydraulic Motor and supplied with Steel Wire ropes and Control panel Beacon Winches are small, Foot mounted, Efficient, having high Load Carrying Capacity, reversible
Beacon Winches trusted in Planetary Gearboxes are widely used in Material Managing Equipments, Mechanical Industry, Glucose Industry, Cement Industry, Chemical Industry, Food Industry, Building Industry, Agricultural Industry, Power Industry, Cellular Cranes and Over mind Cranes etc
Beacon Electrical Winches are produced from excellent quality raw materials such as Alloy Steel EN8/Sobre9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/EN353, Cast Metal IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Steel and Hardened Steel.
Ever-Power Transmitting planetary gearboxes are applied to different component of wind energy plant: the rotor and the nacelle. Our slewing planetary equipment units from the yaw and pitch range are usually used to control blade pitch. The nacelle near the top of the tower is linked to the rotor and homes the gearbox, the electrical generator, the yaw program, and the control program. To make certain that the rotor axis is constantly aligned with the wind path for maximum energy result, large wind turbines include a yaw system that allows the nacelle to adapt its position according to the direction and push of the wind. Nacelle rotation can be controlled by a yaw program, planetary gear unit with electric brake engine, which is one of Ever-Power s most well-known products. Each wind mill will need to have between two and six gear units, based on the size, and the engine could be electric or hydraulic. Two or three-stage gear units, combined with a worm gearbox on the input part, or four or five-stage gear 
products from the yaw and pitch drive series are usually used. Output pinions can be built-in or inserted. Ever-Power is definitely pleased with its quality assurance plan, including the Type Approval Certificate from DNV.
Manufacturer of planetary Pitch Drive, Planetary equipment reducer, Planetary geared motor, Epicyclic gearing, Planetary gearing, Gearboxes, may interchange and replace with brevini gearbox, david brownish gearbox and so on.
Ever-Power have a long time of experience in planetary Pitch Drive, we produce very high quality planetary Pitch Drive with very competitive prices. planetary Pitch Drive have been made for different transmission .
The energy is transmitted form the electric motor to sun gearboxes. The sun gearboxes drives three planetary Pitch Drive, which are included in a internal toothed band gearboxes. The planetary Pitch Drive are mounted on the planetary carrier. The planetary carrier is part output shaft. Therefore when the sun gearboxes rotates, it drives the three planetary Pitch Drive in the ring gearboxes.
As planetary Pitch Drive rotate with bears and automatically the highest torque and stiffness for confirmed envelope. The various other significant advantages are simple and effective lubrication and a balanced system at high speeds. The balanced planetary kinematics and the linked load sharing makes the planetary-type gearboxes really perfect for servo applications.
Modular concept, allows us to after particularly brief delivery time for gearboxes with a constantly high regular of quality whether your applications requires a reducer for motors, Let our term of engineers do the job.
PG planetary gear units are split into 21 basic groupings depending on the different torques that should be transmitted to the output shaft, which can change from 0,05 to 1 1.280 kNm. In fact, the product modular structure permits the coupling of bevel gears, worm gears, hydraulic brakes and a variety of insight shafts to the planetary devices, and also providing for a broad selection of coupling flanges for hydraulic or electric motors. Another advantage provided by the modular building technique of the planetary equipment units is the possibility to install a series of phases of different sizes to be able to obtain a vast range of decrease ratios. The merchandise range provides decrease ratios from 3:1 to 7:1 about the same stage unit up to 10.000:1 and more on a 5 stage unit. The wide selection of output shafts and flanges simplifies the reduction unit mounting procedure on industrial machinery or plants.
Features:
– Planetary Gearbox
– Inline & Bevel stages
– Torque range: from 0,05 to 1 1.280 kNm
– Coupling flanges for hydraulic or electric powered motors
New hydraulic motors have a higher-rated operating pressure and features a larger and more durable motor-shaft seal.
New integral engine and planetary gearbox housing brings the planetary gear set nearer to the motor, increasing efficiency and reducing stress.
Gearbox comes with an updated input shaft with a more sturdy design.
Maximum torque ranking for PA30B increased from 4,166 to 4,500 ft.-lb. and improved gear reduction. The number of world gears in the PA30B gearbox improved from three to five.
PA40 bit sizes include 4-36-in. HD, 9-24-in. HD difficult floor, 18-36 in, tree and shrub, and 9- or 12-in. rock to complement the application.
