Many of our projects are exclusive within the sector and represent many of the most challenging sizes and geometries of gears produced today. We maintain an array of rare gear shaping apparatus and also advanced CNC milling and turning centers, that allows us to produce a vast array of gear, sprocket, work, and rack sizes, designs, and patterns.
To attain the high rack strength the gear rack for Woodworking Industry customer required, the root of the teeth were hardened combined with the tooth flanks. Finally, precision grinding was utilized to achieve the necessary flatness tolerances on the back and sides of the rack.
At Industrial Sprockets & Gears, Inc., we are capable of manufacturing complicated gears and sprockets that no other manufacturers can create. The part shown this is a helical gear rack that is used on a Maag equipment manufacturing machine. The apparatus rack is 6′ lengthy, has a nominal cross-section of 3” by 2”, and is made from 4130 steel.
The customer needed an upgraded part which is necessary to the procedure of their machine and had previously been struggling to find someone with the capability to slice the required size of helical rack. Many times customers contact us because OEM parts are no more available or are price prohibitive. Often, clients have found that the quality of replacement parts made by us exceed the quality their OEM parts.
To attain the high rack strength the customer required, the main of one’s teeth were hardened together with the tooth flanks. Finally, precision grinding was used to achieve the required flatness tolerances on the back and sides of the rack.
At Industrial Sprockets & Gears, Inc., we can handle manufacturing complicated gears and sprockets that no other manufacturers can produce. The part shown here is a helical equipment rack that is used on a Maag gear manufacturing machine. The apparatus rack is 6′ long, has a nominal cross-section of 3” by 2”, and is made from 4130 steel.
This integrated and coordinated development of thermoforming machines and tools is our most significant customer benefit and unique on the thermoforming market. With the considerable know-how of our skilled experts in both device and machine engineering, our clients benefit from a unique synergy effect leading to a higher service life of both machine and equipment, as well as an optimal formed part quality. We try to surpass your anticipations and make sure your success with our quality.
For years, a machine tool builder had produced their personal precision gear racks to accomplish ultra-precise positioning on the machines. They also required this because their vital customers demanded that their devices maintain accurate positioning without any mistake compensation on the axis.
To save lots of costs, they wanted to find a gear rack provider who could achieve the same restricted rack tolerances and performance level that they had come accustom to.
Choosing from their wide variety of standard rack & pinion drives, ATLANTA offered a Ultra-High Precision DIN 4 (UHPR) gear rack, which got a total pitch deviation of less than twelve microns (< 0.012 mm) over a one meter length. The actual pitch deviation was measured at 20º C and marked on each rack.