high overload capacity
integrated support bearings
< 1 arcmin gear play
high torsional stiffness
compact design, saves space
lower costs by reducing the amount of components required
high levels of reliability and uptime
precise individual components ensure high efficiency
extended service life through minimum wear
FEATURES AND BENEFITS
Ever-Power develops and manufactures cycloidal gear boxes to round off the merchandise portfolio. In drive technology, especially in neuro-scientific device machinery, automation and robotics, these small designed, high transmitting precision gear boxes are used specifically to meet the best demands for stiffness, functionality and efficiency. In addition to the constantly extended standard range, these cycloidal precision equipment boxes could be adapted to client requirements upon request.
Capable of handling larger “shock” loads (>500%) of rating compared to worm, helical, etc.
High reduction ratios and torque density in a concise dimensional footprint
Exceptional “built-in” overhung load carrying capability
High efficiency (>95%) per reduction stage
Minimal reflected inertia to motor for longer service life
Just ridiculously rugged as all get-out
The overall Ever-Power design proves to be extremely durable, and it needs minimal maintenance following installation. The Ever-Power is the most dependable reducer in the industrial marketplace, in fact it is a perfect fit for applications in weighty industry such as oil & gas, primary and secondary metal processing, commercial food production, metal reducing and forming machinery, wastewater treatment, extrusion apparatus, among others.
Cycloidal advantages over various other styles of gearing;
Inline Cycloidal Gearboxes
circulute-gearboxes EP 3000 Series variants, Ever-Power product family
The Ever-Power 3000 and our related products that utilize cycloidal gearing technology deliver the most robust solution in the most compact footprint. The primary power train is made up of an eccentric roller bearing that drives a wheel around a set of inner pins, keeping the decrease high and the rotational inertia low. The wheel includes a curved tooth profile rather than the more traditional involute tooth profile, which eliminates shear forces at any stage of contact. This design introduces compression forces, instead of those shear forces that would can be found with an involute gear mesh. That provides several efficiency benefits such as for example high shock load capability (>500% of ranking), minimal friction and wear, lower mechanical service factors, among many others. The cycloidal style also has a sizable output shaft bearing span, which provides exceptional overhung load capabilities without requiring any extra expensive components.
A cycloidal drive has some similarities to both planetary gearing and strain-wave gears. In the image demonstrated, the green shaft is the input and its own rotation causes an eccentric motion in the yellow-colored cycloidal disk. The cycloidal disk can be targeted at a stationary outer band, represented in the animation by the outer ring of grey segments. Its movement is used in the purple result shaft via rollers or pins that interface to the holes in the disk. Like planetary gearing, the output shaft rotates in the contrary direction to the insight shaft. Because the individual parts are well-suitable to 3D printing, this opens the entranceway to easily prototyping customized styles and gearing ratios.
Do you have any kind of recommendations on the cycloidal gearbox? Please do not hesitate to call us.