High welding speed steel cylinder / tank / bottle MIG circular seam welding machine
—— Product Description
We supply the complete welding solutions for LPG cylinder, such as socket welding machine, handle/collar welding machine, base ring welding machine, longitudinal welding machine single/double circumference welding machine et cetera.
|Comparision between MIG and SAW welding for LPG gas cylinder|
|2000 pcs cylinders/8 Hours|
|Description||MIG welding||Saw welding|
|Capacity||360 pcs/8hrs/set||240 pcs/8hrs/set|
|No.Of welding machines||6||8|
|No.Of welding pass||One path||Two paths|
|Power consumption||MIG saves 40% than SAW|
|Wire consumption||MIG saves 40% than SAW|
|Auto laser & video tracing device||MIG welder has auto laser & video tracing device, SAW welder does not|
—— Machine Configuration
Consider different requirements, we prompt 2 machine configuration Full auto & Semi auto which could be selected by customers to fit for the budget.
Full autoamtic welding line feature
Full-auto welding machine includes socket welding, handle/collar welding, base ring welding, circumference welding, and all machines work automatically, the cylinder halves are conveyed by mechancial arm and chain, this system really saves much labor cost and improve the working efficiency apparently.
PART A:Template full automatic welding line layout
PART B:Full automatic welding line detailed introduction
[Full auto socket welding]
This machine is used for upper cap socket welding and edge welding part polishing.Equip with CZPT YD-350GL4 welder 1 set, water cooling welding CZPT 1 pcs, 8L automatic cycle water cooling tank 1 set.The main shaft motor is 0.75KW.Polishing motor is 1.5KW, equip with the grating security protection.
Equip with NO.6 Hydraulic station, 1 set, vane pump, 5.5KW.Setting pressure:Falling 4 MPa, rising 9 MPa.
[Full auto handle welding]
This machine is used for upper cap hadnle welding.Equip with 3 sets welding torch, 3 welders finish at 1 time.Equip with CZPT YD-350GL4 welders 3 sets, welding CZPT 3 pieces.Main shaft motor is 0.4KW, with the grating security protection.
Equip with No.7 hydraulic station, vane pump, 5.5KW.Setting pressure:Pressing 4MPa, rising 9MPa.
[Full auto base ring welding]
This machine is used for lower cap bottom base welding, equip with 3 welding torch, 6 welders could be finished at 2 times.Equip with CZPT YD-350GL4 welder 3 sets, welding CZPT 3 piece.Main shaft motor 0.4KW, with the grating security protection.
Equip with No.3 hydraulic station, vane pump, 5.5KW, setting pressure:Pressing 4MPa, rising 10MPa.
[Full auto single head circumference welding]
This machine is used for cylinder upper shell and lower shell welding, it adopts seam vision tracking device, automatic imaging to tracking welding seam, welding the circumferential seam automatically, no need of manual intervention.It adopts CZPT 500GS (special) high-speed pulse MIG welding source.Welding speed can reach to 1000mm/min.It adopts double internal cooling MIG torch, it is suitable for long time welding.It is equipped with Supercooler automatic circulating cooling water tank to cooling the welding CZPT circularly.
Semi auto welding machine feature
Semi auto welding machines adopt more operators for loading and unloading cylinder halves purpose, whereas this option is economy if the budget is tight.
PART A:Template semi auto welding machine layout
PART B:Semi auto welding machine detailed introduction
|Semi-auto handle&base ring welding machine||Semi-auto socket welding machine|
|Motor power: 0.75KW||Motor power: 0.75KW|
|Air pressure: 0.4-0.8 MPa||Air pressure: 0.4-0.8 MPa|
|Welding CZPT adjusting range:||Welding CZPT adjusting range:|
|X: 0-100mm||X: 0-100mm|
|Y: 0-50mm||Y: 0-50mm|
|Welding CZPT angle adjusting range: ±45°||Welding CZPT angle adjusting range: ±45°|
|Speed: 60S/pcs||Speed: 60S/pcs|
|Machine weight: 600KG||Machine weight: 600KG|
|Machine dimension: 900x500x2150mm||Machine dimension: 900x500x2150mm|
——After Sale Service
Timely & Satisfied oversea installation service
We have rich experience for oversea installation and commissioning work, we always send the skilled engineers for assisting our clients to run the machine smoothly and quickly.
—— Our Factory Site
Our strong machining ability
Our hired employees are over 100 for different working process, such as milling lathe, punching machine, heat treatment, grinding machine, cause we make all machine parts by ourselves, we can ensure the parts quality by 100%.
Additionally, with strong manufacuting ability, we can delivery every order on time.
—— Company Introduction
HangZhou Longterm Machinery Technologies Co.,Ltd
HangZhou Longterm Machinery Technologies Co.,Ltd is the professional manufacturer of auto-welding equipment (MIG, TIG, MAG, PAW) and automatic welding system integration, as well as related equipment.Due to highly automatic, simple operation, welding strength and service life with the same stainless steel and plate, is widely used in aerospace, chemical industry, machinery, pressure vessels, fire extinguishers, water heater, enamel water tank, stainless steel products and other industries.
In order to recommend you the proper machine, we’d like to get the below from you:
– What’s the cylinder size you want to produce?
– It’s better to provide the cylinder drawing.
– What’s the daily capacity you want to attain?
|Cooling Way:||Water Cooling|
|Frequency Range:||Intermediate Frequency|
Types of Shaft Collars
Clamp style shaft collars
A variety of styles of shaft collars are available for your machining needs. Clamp style shaft collars offer better flexibility and hold better than set screw collars. They are best for shaft materials that are softer than a setscrew. Clamp style collars are generally easier to maneuver, as they are two-piece and are hinged along the shaft.
Clamp style shaft collars come in two-piece and one-piece designs. One-piece clamp collars are typically used for a single-piece shaft, while two-piece clamp collars are used for multiple shafts. The one-piece clamp collar provides a more uniform holding force, while two-piece clamp collars provide more clamping force and can be installed anywhere on the shaft. Both styles are available in English and metric measurements.
The holding power of Clamp style shaft collars depends on their bore size and concentricity. The fastening hardware also affects torque transmission. Forged screws are generally stronger than broached screws, and are less likely to ream out. However, you still need to make sure that the material of the collar is strong enough to withstand the recommended screw torque.
Clamp style shaft collars are available in 1215 lead-free steel with a black oxide finish and zinc plating, as well as 303 and 316 stainless steel. They are also available in 2024 aluminum with an anodized finish. They are available in a range of sizes from 1/8” to six inches and 3mm to 150mm.
One of the main benefits of Clamp style shaft collars is their versatility. The collars can be used as guides, spacers, or stops on a variety of medical equipment. They are designed to distribute compression forces around a shaft, and they can be added at any stage in the manufacturing process.
Set screw shaft collars
Set screw shaft collars are used to secure screws to shafts. They can be purchased in a variety of sizes. The external diameter, internal diameter, and width of the collar will determine the proper collar size. Some companies also offer custom and adjustable-width collars. Clamp-style shaft collars are easier to maintain, and distribute torque evenly across the shaft. They also offer twice the holding power of set screw collars.
Collars are available in metric and inch sizes. They are also available in zinc plated and black-oxide steel. In addition, they come in a variety of styles. Whether you’re looking for a custom collar, or something a little more conventional, you can find it with the help of an ISO-certified supplier.
Set screw shaft collars come in different sizes and materials. Socket collars, for example, are made of steel and have an inside diameter of 5/64″ to 1-1/8″. In addition, forged socket set screw shaft collars come in 3/16 to 4 in. They are also available with special hardware for connection to shafts.
Set screw shaft collars are commonly used on transmission and machinery. A set screw allows you to secure the collar in position by setting it into the correct position with a grub screw or a set screw. The set screw can then be adjusted with a screw driver and is a quick and easy solution for keeping a shaft in place.
Aluminum shaft collars
Aluminum shaft collars offer a number of advantages, ranging from their light weight to their corrosion resistance. Aluminum shaft collars are available in various styles and sizes, and can be plated with a variety of finishes. They are also available in lightweight styles for applications with tight space constraints. The most important factor when selecting a shaft collar is the material used to make it. Aluminum is lighter than steel and has a high strength to weight ratio. The choice of material should also depend on how much corrosion resistance is required. For example, if the shaft will be exposed to extreme environments, it is a better choice to use treated steel.
Another benefit to aluminum shaft collars is their ability to be custom-matched to the shaft. This feature helps to increase their aesthetics and branding potential. In addition, the ability to color-code components and switches can improve safety. This is especially useful in fail-safe applications. By incorporating color-coded collars, manufacturers can increase the safety of their products.
Another advantage of aluminum shaft collars is their strength. For instance, they can withstand higher torque levels than other types of shaft collars. They can be easily adjusted, and their two-piece design makes them easy to replace. Moreover, CZPT keeps the two-piece collars together during manufacturing, ensuring a perfect fit for the shaft. These collars also feature forged steel socket screws for enhanced holding power and torque capacity.
Single-piece shaft collars are also available in various styles. The set screw type has a perpendicular outer face. The set screw in these collars is used to engage the mating shaft. This type of shaft collar is a good choice for rotating assemblies.
Stainless steel shaft collars
The main function of a stainless steel shaft collar is to provide clamping force to a rotating shaft. This is achieved by a variety of methods. One of these is by bending or hammering. A shaft collar can also be made of aluminum or a combination of both. These options provide different advantages, which are described in this article.
Stainless steel shaft collars are available in different sizes, shapes, and materials. The diameter of the shaft collar may range from five-sixteenths to two-and-a-half inches. Some manufacturers produce the collars in different materials, including T304, T316, 416, and 17-4PH. Their products may also come in various shapes, such as angles, flats, structural shapes, and threaded rods.
One of the most important advantages of a stainless steel shaft collar is its strength and durability. A well-made collar can prevent wear and tear and provide excellent holding power. It also has many applications and is useful in many industries. Its application ranges from vertical conveyors to horizontal athletic equipment machinery, from agriculture to retail.
While there are numerous types of shaft collars, all three types have some common characteristics. Typically, steel shaft collars have high holding power and slim to average profiles. Heavy-duty collars have twice the holding power of low-profile collars and are used in heavy-duty construction and mining. Ultra Heavy-Duty shaft collars have the highest axial holding power and are made of steel. Shaft collars may be treated with zinc for corrosion resistance.
One manufacturer offers stainless steel shaft collars made of 303 stainless steel and other materials. It offers collars of various diameters from three-eighth to one-eighth inch. They are available in threaded, mounting, and heavy-duty styles, and are suitable for a wide range of applications, including the aerospace, energy, and medical industries.
editor by CX 2023-11-21