Product Description

 

Product Description

 

TWO-PIECES

easily installed and disassembled, reducing labor and downtime when adjustment, removal, or replacement is necessary. The two-piece shaft collar uses the full seating torque of its forged screws to apply a uniform distribution of forces around the shaft’ circumference. These clamping forces provide the collar with a holding power superior to one-piece and set screw shaft collars. we keeps both halves of the split collar together throughout the manufacturing process to assure a perfect match for proper fit, alignment, and holding power. This process also makes the two-piece collar more adaptable to shafts which vary a small amount from nominal size. we manufactures two-piece clamp shaft collars in 12l15 lead-free steel with a zinc or proprietary black oxide finish, 303 and 316 stainless steel, high-strength 2571 aluminum with or without an anodize finish, titanium, and engineered plastic. Bore sizes range from 1/8″ to 6″ and 3mm to 150mm.

1.materials:stainless steel,alloy steel ,aluminum ,brass etc. 
2.
Finish: Zinc plating, Nickel plating,nature
3.competitive price ,prompt delivery 
4.OEM service as your drawings
Technics
1.Milling 2.grinding 3.Turning 4.wire-cutting 5.CNC bending 6.CNC machining 7.Stamping 8.forging 9.boring 10.broaching and so on .
Accuracy
1.Milling:0.01mm 2.Turning:0.01mm 3.Grinding:0.002mm 4.Wire-cutting :0.005mm 5.CNC Machining : 0.005mm

Production ability

  

EQUIPMENT LIST

NAME

 

SPECIFICATION 

BRAND           

ORIGINAL PLACE 

QUANTITY

CNC Machines

Graph 600

KNUTH

CHINA

20

1370

KAFO

TAPAN

20

EDM Machines

ZNC450

BHangZhouNA

ZheJiang

20

ZNC430

BHangZhouNA

ZheJiang

30

Grinding Machines

ACC-350ST

BESFORD

CHINA

50

Auto Lathe Machining  

L150G-II

OKUMA

CHINA

80

Wire Cutting Machines  

DK7732

NEW FAST

CHNA

30

Milling Machine

SHCM-97A

GENTIGER

ZheJiang

20

CMM Machine          

CRT-PA574

MITUTYO

JAPAN

10

Hardness Tester

TILO-T60

MITUTYO

JAPAN

5

Productions showing:

 

More Detail Informations
Sample Available

1.Sample is free of charge if we have the existing,you only need to pay the freight cost.Sample will be provided within 3 to 10 working days.

2.If the products is non-standard and no existing tooling inventory,The full mould cost needed prepaid, sample will be provided within 7 to 15 working days, you’ll pay the freight cost. 

MOQ 1pcs
Pricing Term EXW HangZhou ,FOB,CIF,CNF,DDU,etc.
Payment Term TT(30% in advance as deposit,balance before delivery),L/C,Western Union,PayPal etc.
Port of loading HangZhou port or ZheJiang port.
Lead Time 15-35 working days after order and deposit received.
Warranty

1.We shoulder the ability based on product categories to determine the warranty, and guarantee more than 18 months.

2.We don’t assume responsibility for the damage which is caused by indirect, accidental events at anytime anywhere.

Founded in 2005,HangZhou HC Co.,Ltd is an IATF16949:2016 manufacturer.We have more than 20 years of production experience in the production of cnc machining/Milling parts,cold forming,graphite products, We not only have new imported prodution equipment and spacious storage space,but also have a group of experienced workers and professional engineering R & D team.Therefore, our company has enough strength to meet the needs of customers.

Equipments & Working plant:
Worry about our quality problem?

We are an IATF16949:2016 Certifed supplier, strictly execute inspection on ISO quality control system. All our products will pass 10-step inspections: it starts from incoming material inspection to IPQC,  then FQC and final inspection with reports before shipment.

Packing:Generally carton or wooden case or plastic foam with standard export wooden pallet , or as per consumer’s requirements.
Certifications:

 

Your Satisfaction, Our Motivation!

FAQ

 

Q1. Are you factory or trading company?    

 A: We are a customized factory with independent oversea trading office .

 

Q2.Can you provide sample for us?     

 A: Yes, free sample is available

 

Q3. What raw material do you use?   

 A: Stainless Steel, Carbon Steel, Mild Steel, Galvanized Steel, Aluminum alloy, brass, copper, Aluminum etc.

 

Q4. What finishes can you provide?

 A: powder coating, polishing, zinc/nickel /chrome plating, painting, anodized, hot dip galvanized, sandblasted etc.

 

Q5. How do you ensure quality control? 

 A: We inspect every process based on your drawings or samples and also check the products before packing

 

Q6. Is small quantity available?

 A: Yes, Small quantity for trial order is available. 

  

Q7. How do you ship the goods?

A: We have our cooperation forwarder, they can deliver the goods to you in very short time with competitive price, and you can ship by your own agent as your convenience.

 

Q8. How about your delivery time ?  

 A: 3-10 days for samples and 15-45 days for mass production .

 

Q: How To Place A Order?

  * You send us drawing or sample

  * We make the sample and send it to you

  * You think the sample is good then place an order and pay us 30% deposit

  * We start to make the product

  * When the goods is done, we take photoes for your check and you then pay the balance

  * We deliver the products to courier company

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Application: Auto and Motorcycle Accessory, Machinery Accessory
Standard: GB, EN, JIS Code, TEMA, ASME
Surface Treatment: Anodizing
Production Type: Mass Production
Machining Method: CNC Turning
Material: Nylon, Steel, Plastic, Alloy, Aluminum
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

shaft collar

Are there guidelines on selecting shaft collars for applications with varying loads?

Yes, there are guidelines available to help in selecting shaft collars for applications with varying loads. When choosing shaft collars, it is important to consider the expected load conditions to ensure proper performance and prevent failures. Here are some guidelines to consider:

  • Load Capacity Ratings: Shaft collars are typically assigned load capacity ratings by manufacturers. These ratings indicate the maximum load that a collar can withstand without deformation or failure. When selecting shaft collars for applications with varying loads, it is important to choose collars with load capacity ratings that exceed the maximum expected load in the application. This provides a safety margin and ensures reliable performance even under fluctuating load conditions.
  • Dynamic Load Considerations: In applications with varying loads, it is important to consider both the static and dynamic load conditions. Static load refers to the constant load applied to the shaft collar, while dynamic load refers to the fluctuating or cyclic loads. The dynamic load can be higher than the static load due to factors such as vibrations, impacts, or operational variations. Ensure that the selected shaft collars have sufficient dynamic load capacity to handle the varying loads without premature failure.
  • Material Strength: The material strength of the shaft collar is a critical factor in load-bearing capacity. Different materials, such as steel, stainless steel, aluminum, or plastic, have varying strength properties. For applications with varying loads, consider selecting shaft collars made from materials with higher strength and fatigue resistance to ensure they can withstand the load fluctuations without experiencing permanent deformation or fatigue failure.
  • Design Features: Certain design features of shaft collars can enhance their load-bearing capacity and performance. For example, collars with a wider width or thicker cross-section can provide greater strength and resistance against deformation. Additionally, collars with multiple set screws or clamping mechanisms can distribute the load more evenly and provide a secure grip on the shaft, reducing the risk of slippage or misalignment under varying loads.
  • Consulting with Manufacturers or Engineers: If you have specific application requirements or complex load conditions, it is advisable to consult with shaft collar manufacturers or mechanical engineers. They can provide expert guidance and recommend suitable collar designs, materials, and sizes based on the specific load variations in your application. Manufacturers often have engineering support teams that can assist in selecting the appropriate shaft collars for varying load conditions.

Remember that the selection of shaft collars for applications with varying loads should be based on a thorough understanding of the load characteristics, anticipated load range, and the specific requirements of the application. It is essential to choose collars that can safely and reliably handle the maximum expected loads to ensure optimal performance and prevent premature failure.

shaft collar

Can I find guidelines on lubricating and maintaining shaft collars for optimal performance?

Yes, guidelines on lubricating and maintaining shaft collars for optimal performance can be found. Proper lubrication and maintenance are essential for ensuring the smooth operation and longevity of shaft collars. Here are some common sources where you can find guidelines on lubricating and maintaining shaft collars:

  • Manufacturer Websites: Many shaft collar manufacturers provide guidelines or recommendations for lubrication and maintenance on their websites. These guidelines may include information on the type of lubricant to use, the frequency of lubrication, and specific maintenance procedures. Visiting the websites of specific collar manufacturers and exploring their resources section or product documentation can help you find the lubrication and maintenance guidelines you need.
  • Product Manuals or Documentation: When purchasing shaft collars, they often come with product manuals or documentation that include instructions for lubrication and maintenance. These manuals may provide step-by-step procedures, recommended lubricants, and maintenance schedules. Referencing the manuals or documentation that accompany your specific collar model can provide valuable guidance on how to properly lubricate and maintain your shaft collars.
  • Industrial Machinery Handbooks: Handbooks or reference books related to industrial machinery or mechanical components often include sections on lubrication and maintenance practices. These resources can provide general guidelines and best practices for maintaining various types of mechanical components, including shaft collars. Checking reputable handbooks or reference books in the field of mechanical engineering can offer insights into lubrication techniques and maintenance procedures for optimal performance.
  • Online Forums and Communities: Engaging with online industrial forums, discussion boards, or communities dedicated to mechanical components can provide access to valuable insights and experiences shared by professionals and experienced users. By posting inquiries about lubrication and maintenance techniques for shaft collars, you can gather practical advice, tips, and recommendations from individuals who have hands-on experience in the field.
  • Consulting with Engineers or Experts: If you have access to engineers or experts in mechanical engineering or industrial equipment, they can provide personalized guidelines for lubricating and maintaining shaft collars based on your specific application and operating conditions. These professionals can consider factors such as the type of collar, the environment in which it operates, and any specific requirements you may have. They can offer insights and recommendations tailored to your needs.

When following lubrication and maintenance guidelines for shaft collars, it is important to adhere to the manufacturer’s recommendations and consider the specific characteristics of your operating environment. Proper lubrication techniques and regular maintenance can significantly contribute to the optimal performance and longevity of your shaft collars.

shaft collar

What are the different types of shaft collars available in the market?

In the market, there are various types of shaft collars available, each designed to meet specific application requirements. Here are some commonly used types of shaft collars:

  • Set Screw Shaft Collars: Set screw shaft collars are the most common type and feature one or more set screws that tighten against the shaft to secure the collar in place. These collars have a simple design and are available in various materials such as steel, stainless steel, or aluminum. Set screw collars are easy to install and provide a reliable grip on the shaft.
  • Clamping Shaft Collars: Clamping shaft collars use a clamping mechanism, such as a split design with two halves and bolts, to tighten around the shaft. They provide a strong and secure grip and are often used in applications where frequent adjustments or repositioning of the collar is required. Clamping collars are available in different materials and can provide excellent holding power.
  • One-Piece Solid Shaft Collars: One-piece solid shaft collars are made from a single piece of material, typically metal, and have no moving parts. They are simple in design and provide a lightweight and compact solution for applications where space is limited. These collars are often used in light-duty applications or as a stop or spacer on a shaft.
  • Two-Piece Split Shaft Collars: Two-piece split shaft collars consist of two halves that can be assembled and tightened around the shaft using screws or bolts. This design allows for easy installation and removal without the need to slide the collar along the shaft. Two-piece split collars are commonly used in applications where the shaft cannot be easily disassembled or where frequent adjustments are required.
  • Threaded Shaft Collars: Threaded shaft collars have internal threads that allow them to be screwed onto a shaft. They provide a secure and adjustable grip when tightened against the shaft. Threaded collars are often used in applications where precise positioning or fine adjustment is needed.
  • Hinged Shaft Collars: Hinged shaft collars feature a hinge mechanism that allows for easy installation and removal without completely disassembling the collar. They are often used in applications where frequent access to the shaft is required or when the collar needs to be quickly repositioned or replaced.
  • Flanged Shaft Collars: Flanged shaft collars have an extended flange on one side, which provides additional support and acts as a stopping point for other components. The flange helps prevent axial movement of the collar and provides a reference surface for locating or positioning other elements, such as bearings, gears, or pulleys.
  • Specialty Shaft Collars: In addition to the standard types mentioned above, there are specialized shaft collars designed for specific applications. These include torque-limiting collars, indexing collars, quick-release collars, and shaft collars with integrated components such as gears or pulleys. These specialty collars cater to specific needs and offer unique features to enhance functionality or simplify assembly.

The choice of shaft collar type depends on factors such as the application requirements, shaft size, load capacity, ease of installation, and adjustability. It’s important to select the appropriate type of shaft collar that best suits your specific application to ensure proper functionality and secure shaft positioning within the mechanical system.

China high quality Double Split Shaft Collars I2p200 Clamping Two Piece Collar Od24mm Carbon Steel   balanced shaft collarChina high quality Double Split Shaft Collars I2p200 Clamping Two Piece Collar Od24mm Carbon Steel   balanced shaft collar
editor by CX 2024-01-12